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Heating Plant Sokolovska Uhelna

Complete modernisation of control system of boilers, turbines, switching stations 6kV and corresponding electrical systems

  

Client:                        Sokolovská uhelná a.s.

Location:                   Vřesová, Česká Republika

 

Project description

ZPA provided complete modernisation of control system of boilers, turbines, switching stations 6kV and corresponding electrical systems. Company provided complete engineering including realization project design, procurement and deliveries, assembly works, technical documentation processing and training of operator’s and maintenance personnel. Further company provided complete procurement and deliveries and works on electrical systems and related equipment for given technology parts, HV parts and switching stations parts. Within machinery delivery scope and machinery assembly we provided procurement, delivery and assembly for field instrumentation – valves, piping modifications, equipment wellhead assembly and flow measurement points. Control room reconstruction was part of the project as well.

 

• Project engineering

• Machinery reconstruction and modification

• Highvoltage distribution network and electrical cabinets

• Complete control system

• Project commissioning in stages

• Maintenance and operator personnel training

 

Control system

GE Fanuc 90-70 and 90-30 was used as a control system. For process control and visualization company implemented InTouch and Cimplicity UNIX HMI software. Application software has graphical display for technology unit control, it has sequential programs, regulation algorhitms, alarm functions, historical functions and trends, report generation.

 

Project I/O count

Digital Inputs

24VDC

1486x

230VAC

3408x

Digital Outputs

24VDC

832x

230VAC

344x

Analog Inputs

0/4-20 mA, +-10V/mA, 0-10V

540x

Pt100 

158x

Thermocouples

120x

Analog Outputs

0/4-20 mA, +-10V/mA, 0-10V

36x

Virtual points

 

1 bin = 3600x

16 bit = 440x

 

Boiler K1-K5 ( total of 5 boilers )

Steam production 325 t/h.

T output steam 540 st.C

Electrofeeders EN1-EN6 ( total of 6 )

Power 4MW

Switching station 6kV

 

Date of commissioning :

1992 – 1997


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