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Spolchemie-NMEP I
The construction of the new operating facilities for Low-Molecular Epoxy Resins Production and the associated process systems, including the Graining Intensification and Epichlorohydrin Maintenance operations.
Customer: SPOLEK PRO CHEMICKOU A HUTNÍ VÝROBU Inc.
Location: SPOLCHEMIE, Ústí nad Labem
Project Description
ZPA Industry participated as the major supplier of the “full turnkey I&C supply “ in the construction of the new operating facilities for Low-Molecular Epoxy Resins Production and the associated process systems, including the Graining Intensifying and Epichlorohydrin Maintenance operations.
The company was responsible for complete engineering, the development of the project implementation documentation, supplies, full assembly and installation, the accompanying technical documentation, commissioning and the training for operators and maintenance staff.
Furthermore, ZPA Industry provided a full-scope supply of the DCS YOKOGAWA CENTUM CS3000 control system and the ESD safety system PROSAFE, control switchboards and interposing cabinets, the operator and engineering workstation equipment, backup power supply, field instrumentation, field instrumentation heating, weighing systems, optics, or cabling and cable routes.
Scope of Project:
Engineering for the entire scope of work
Civil part implementation
I&C implementation, including the control system
Commissioning
Operations and maintenance training
Control System
The DCS YOKOGAWA CENTUM CS3000 enables comfortable process control and visualization using the Windows XP platform. It provides support for batch operation control. The EXAQUANTUM system is implemented with respect to other processing of production trends and the historical functions. The ESD ProSafe system is implemented to meet the requirement for a safety system. PRM system is implemented to administer the fi eld instrumentation via HART communications.
In the framework of the user software, graphic displays were developed to manage and control the processing unit, sequential programs and formulas, control algorithms, alarm functions, historical functions and trends, balance data reports and transmission to the corporate network.
Overview
Total supplies of measurement and shut-off and control valves 1270 pcs
Total of control switchboards 20 pcs
Visualization screens app. 65
Visualization points app. 2300
Analog inputs 4-20mA app. 440
Analog outputs 4-20mA app. 95
Digital inputs 24VDC app. 850
Digital outputs 24VDC app. 650
Post-communication signals app. 320
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