Skoda Fabia
The electrical and control system for the production and conveyor technology on the line DL3 - Volkswagen / Škoda Mladá Boleslav - hall M11B
Client: Skoda Auto a.s.
Location: Mlada Boleslav, Czech Republic
Project: Line DL3 – production and conveyor technology
Project description
ZPA Industry a.s. As a main subcontractor carried out a complete supply of the electrical and control system for the production and conveyor technology on the line DL3 - Volkswagen / Škoda Mladá Boleslav - hall M11B, which has a production of DL3 - Volkswagen / Škoda Mladá Boleslav - hall M11B, which has a production of 1600 coachworks a day.
1) Production Technology
a) provision of optimal climatic conditions in spray-cabines - control of air ventilators
(2x315 + 4x200 kW), moisteners (5x)
b) provision of circulatory pump operation of the Venturi system in spraycabines
c) provision of drying-tunnel operation - temperature regulation by IR-emitter Watlow (40x).
2) Conveyor Technology
a) control of all bodywork movements in the hall with connection to the entry out of the galvanic
metal plating hall and exit to sequential stock, old and new assembly
b) control of 740 motors for movement of the roller-rail of thelifting , turning and shifting- tables, 2-3 elevators.
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Project I/O count |
||
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Digital Inputs |
24VDC |
3900x |
|
Digital Outputs |
24VDC |
1900x |
|
Analog Inputs |
4-20 mA |
45x |
|
Analog Outputs |
4-20 mA |
16x |
Project scope
Control system
GE Fanuc Series 90-70 6 configurations (PWR, CPU 781, Ethernet, Genius, PCM)
GE Fanuc Field Control 90 modules BIU, 5-8 modules DI/DO/AI/AO each
High current part 105 field distributors till 1250 A
Field instrumentation Pressure, differential and flow transmitters - Endress+Hauser; induction transmitters - Pepperl+Fuchs
Number of motors 330 380/220 V
Date of commissioning:
1\th - 4\th month 2000