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Skoda Fabia

The electrical and control system for the production and conveyor technology on the line DL3 - Volkswagen / Škoda Mladá Boleslav - hall M11B

 

Client:                         Skoda Auto a.s.

Location:                    Mlada Boleslav, Czech Republic

Project:                      Line DL3 – production and conveyor technology

 

Project description

ZPA Industry a.s. As a main subcontractor carried out a complete supply of the electrical and control system for the production and conveyor technology on the line DL3 - Volkswagen / Škoda Mladá Boleslav - hall M11B, which has a production of DL3 - Volkswagen / Škoda Mladá Boleslav - hall M11B, which has a production of 1600 coachworks a day.

 

1) Production Technology

a) provision of optimal climatic conditions in spray-cabines - control of air ventilators

                (2x315 + 4x200 kW), moisteners (5x)

b) provision of circulatory pump operation of the Venturi system in spraycabines

c) provision of drying-tunnel operation - temperature regulation by IR-emitter Watlow (40x).

 

2) Conveyor Technology

a) control of all bodywork movements in the hall with connection to the entry out of the galvanic   

    metal plating hall and exit to sequential stock, old and new assembly

b) control of 740 motors for movement of the roller-rail of thelifting , turning and shifting- tables, 2-3 elevators.

 

 

Project I/O count

Digital Inputs

24VDC

3900x

Digital Outputs

24VDC

1900x

Analog Inputs

4-20 mA

45x

Analog Outputs

4-20 mA

16x

 

Project scope

Control system

GE Fanuc Series 90-70            6 configurations (PWR, CPU 781, Ethernet, Genius, PCM)

GE Fanuc Field Control                        90 modules BIU, 5-8 modules DI/DO/AI/AO each

 

High current part                     105 field distributors till 1250 A

Field instrumentation              Pressure, differential and flow transmitters - Endress+Hauser; induction transmitters - Pepperl+Fuchs

 

Number of motors                   330 380/220 V

 

Date of commissioning:

1\th - 4\th month 2000


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